Bajaj Motors : Facilities : Manufacturer of precision engine components for Two Wheelers, Four Wheelers, Tractors, Heavy Machinery

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Our Facilities can be broadly divided into three major units ::::

	Machining
	Forging
	Casting

Machining :::

Infrastructure Machining Plant

526 Machines Including:
	Vertical Machining Centers	39 Nos.
	CNC Turning Centers	42 Nos.
	CNC Grinders	12 Nos.
	CNC Cam Grinder	02 Nos.
	Internal Grinders	04 Nos.
	Super finishing Machines	03 Nos.
	Broach Machines	10 Nos.
	Special Purpose Machines
	General Purpose Machines

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Forging :::

Hot & Warm Forging :
	EQUIPMENT	QUANTITY
	500ton Press	01 No.
	600ton Press	06 Nos. (01-in Transit)
	630ton Press	01 No.
	750ton Press	02 Nos.
	1000ton Press	02 Nos. (01 in Transit)
	1300ton Press	01 No.
	1600ton Press	01 No ( In Transit)
	2500ton Press	01 No ( Under Discussion)
	TOTAL PRESS	25 Nos.
	All presses equipped with Induction Heaters.

Cold Forging :
	EQUIPMENT	TYPE	MAKE	QUANTITY
	200ton	Hydraulic Press	India	01 No.
	230ton	Knuckle Joint Press	Japan	01 No.
	400ton (in Transit)	Knuckle Joint Press	Russia	01 No.

Software Strength :
	Software (CAD/CAM)
	Unigraphics NX3
	CATIA V5
	Ideas NX2
	Delcam
	Solid works
	Auto Cad
	Software (CAE)
	Super Forge V5
	Deform F 3

Tool & Die Making :
	EQUIPMENT	QUANTITY
	Vertical Machining Centers	07 Nos.
	EDM	03 No.
	Wire Cut	01 No.
	Engraving Machine	01 No.
	Lathe Machines	02 No.
	Milling Machines	02 No.
	Surface Grinders	02 No.
	Cylindrical Grinder	01 No.
	Tool & Cutter Grinder	01 No.
	Drill Machine	01 No.

Other Facilities :
	EQUIPMENT	QUANTITY
	Sealed Quench Furnace (Ipsen, Germany)	04 Nos.
	Liquid Nitriding	02 No.
	Induction Hardening Machines	06 No.
	Tempering Furnaces	04 No.
	Normalizing Furnaces	03 No.
	Tool Steel Hardening & Tempering Furnace	03 No.
	Powder Coating Plant with Automation	01 No.
	Spherodizing Annealing	01 No.
	Bonderizing (for Cold Forging)	01 No.

Inspection & Testing Facilities :
	EQUIPMENT
	Spectrometer (Leco, USA)
	Image Analyzer
	Universal Testing Machine
	Ultrasonic Testing Machine
	Magnetic Crack Detection
	TalyRound Roundness Tester
	Perthometer
	Cam Profile Tester
	Standard Room (for in-house Calibration)

Capacities :
	*Current Capacity/Month:*
	1.8 Million Parts (with 11 Press)
	*Utilization:*
	1.5 Million Parts

	*Capacity by March-2006:*
	2.3 Million Parts (with 14 Press)

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Casting ::

This is an upcoming unit of Bajaj Motors Ltd. at Bhora Kalan, Binola Industries area, Gurgaon, India spread over an area of 6 acres in the process of backward integration.

Export Orientation is the hallmark of this plant. This unit has started production since March 2006.

The specialization of Bajaj Motors Casting Plant is Shell Moulding casting and perhaps this is the largest plant in its category in entire Northern India.

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